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Master Heat Transfer. Boost Efficiency in Polymer Processing 

High maintenance costs and poor heat transfer efficiency draining your profits? Reduce OPEX, eliminate costly downtime, and maximize processing performance with Sulzer SMR™

Superior heat
transfer control

Achieve up top 10x better heat removal capacity per unit volume. Perfect temperature control for viscous polymer processing.

Uniform flow distribution

Eliminate stagnant zones with innovative mixing elements. Consistent product quality through narrow residence time distribution.

Maintenance-Free operation

Fully static design with no rotating parts. Maximum uptime and reliable performance for continuous operations.

Download and discover how smart manufacturers are solving heat transfer challenges, reducing waste, and optimizing operations by:

  • Reduce CAPEX and OPEX - Lower investment and operating costs
  • Eliminate product degradation - Low shear process protects sensitive materials
  • Fast product transitions - Quick changeovers between different processes
  • Energy consumption reduction - Optimized heat transfer efficiency
  • Flexible operation - Handles varying viscosities and flow rates
  • Environmental safety - Inherently safe design with no emissions

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Struggling with heat transfer inefficiencies and rising operational costs? Sulzer's Swiss engineering expertise solves what conventional systems can't.

With 300,000+ installations worldwide since 1970, we understand your challenges: product quality issues, excessive energy consumption, and costly downtime from poor temperature control in viscous processing.

Our global team of process engineers doesn't just sell equipment – we deliver custom SMR™ solutions that eliminate your specific pain points and deliver measurable ROI from day one. 

Ready to optimize your operations? Contact our specialists at polymer@sulzer.com to discuss your application.

Where SMR™ delivers maximum value

Polymer processing plants - Continuous bulk polymerization

Chemical manufacturing - Viscous media heating and cooling

Petrochemical production - Complex reaction control

Fiber production - Melt viscosity adjustment for spinning

Foam extrusion - Increased plant capacity and lighter foams

Adhesive manufacturing - Efficient polymer dissolution

Specific process applications:

      Continuous Bulk Polymerization
    • Styrene polymerization
    • Acrylate processing
    • Multiple monomers to copolymers

    Polymer Melt Processing
    • Viscosity adjustment for pelletizing
    • Direct fiber spinning preparation
    • Cooling to prevent solvent evaporation

    Advanced Manufacturing
    • Foam extrusion optimization
    • Adhesive production efficiency
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Questions? We have your answers.
Can I retrofit my existing heat exchanger with SMR technology?
Yes, SMR can be integrated into most existing polymer processing plants with minimal modifications. Our engineers provide custom retrofit solutions to optimize your current setup.
What viscosity range can SMR handle effectively?
SMR excels with high-viscosity media where traditional heat exchangers struggle. It's specifically designed for viscous polymers, melts, and solutions with varying viscosity profiles.
How does SMR compare to traditional multitube heat exchangers?
SMR eliminates the maldistribution problems common in multitube systems, provides 10x better heat removal capacity per unit volume, and ensures uniform temperature control.
What maintenance is required for SMR systems?
Minimal maintenance due to the fully static design with no rotating parts. Regular inspection and cleaning protocols are straightforward and cost-effective.
Is SMR suitable for continuous 24/7 operations?
Absolutely. SMR is designed for continuous industrial operations with maximum reliability and consistent performance over extended periods.
Can SMR handle multiple product types in the same system?
Yes, the flexible design allows for fast product and process transitions, making it ideal for multi-product facilities.