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How thermal stability and efficient mixing boosts polymer quality 

Download our technical article to discover how static technologies improve the quality and reduce the degradation of polymers through the different stages of production.

Consistent quality
at lower OPEX

 Improve stability, conversion and homogeneity while reducing energy use and equipment costs in high-viscosity or shear-sensitive applications.

Superior thermal and shear control

Achieve precise heat removal and low shear, which is critical for sensitive polymers, elastomers and biopolymers.

Lower maintenance and higher uptime

No moving parts. No costly downtime. No wear and tear. Just static solutions that simplify operations and extend equipment life


Download the article to discover how top producers are improving quality, efficiency and control at every stage of polymer production by: 

  • Stabilizing thermal profiles to prevent polymer degradation.
  • Using static heat exchangers that outperform traditional systems in energy efficiency.
  • Avoiding shear damage during devolatilization of sensitive polymers.
  • Knowing when to replace extruders with low-maintenance static systems.
  • Achieving homogenous mixing of additives with extreme viscosity differences.
  • Reducing equipment footprint and OPEX by up to 80%.
POFC article-How Thermal Stability and Efficient Mixing Boosts Polymer Quality

Sulzer can help you optimize your most critical polymer processes, enhance performance and boost efficiency.

Sulzer is a trusted partner for polymer producers worldwide, offering advanced technologies that improve heat management, enable gentle mixing and streamline operations without compromising product quality. With decades of experience and over 40 production lines in operation, our scalable solutions support both traditional polymers and bioplastics, helping manufacturers reduce energy consumption, maintenance needs and operational risks from lab scale to full industrial implementation.

Proven across industries and polymer types

Our technologies are applied across a wide range of polymer applications.

Main applications:

  • Polystyrene, GPPS, HIPS.
  • Styrene copolymer, ABS / SAN.
  • Polyethylene, HDPE, LLDPE.
  • Elastomer, EPM, EPDM.

Key performance benefits:

  • High and controllable heat transfer rates.
  • High conversion and reduction of by-products.
  • No dead zones.
  • No rotating parts.

 

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Got questions? We have your answers.
What type of polymers are compatible with Sulzer's static technologies?
Our solutions are used with a wide range of polymers including polystyrene (GPPS, HIPS), polyethylene (HDPE, LLDPE), ABS, SAN, EPM, EPDM and bioplastics such as PLA or PCL.
Can these technologies replace my current extruder-based devolatilization system?
Yes. Sulzer’s static devolatilization system (DEVO™) offers low-shear, energy-efficient alternatives to extruders, particularly for sensitive or specialty polymers.
How do Sulzer systems help reduce energy use and operational costs?
Sulzer's static systems improve heat transfer efficiency, eliminate moving parts, and reduce equipment footprint, which together lower both energy consumption and maintenance needs.
Are these solutions scalable from pilot to industrial scale?
Absolutely. Sulzer supports your process from lab-scale validation to full-scale industrial implementation. Our technologies are already in operation in over 40 production lines globally.
What benefits do static mixers offer over traditional dynamic equipment?
Static mixers deliver high homogeneity with minimal shear stress, no mechanical wear, lower pressure drop, and significantly reduced maintenance compared to dynamic mixing equipment.
Can I test my polymer process before investing?
Yes. Sulzer offers piloting and feasibility studies at our global test facilities. We help you validate performance before moving to scale-up or industrial deployment.